简介:Inthepresentpaper,novelsidewallmaterialsforaluminumreductioncellwerepreparedinairusingmagnesiaandmagnetiteasstartingmaterials.ThesinteringbehaviorsofthespecimenswereinvestigatedbymeansofX-raydiffraction(XRD)andscanningelectronmicroscope(SEM).AndcorrosiontestsinaNa_3AlF_6-AlF_3-K_3AlF_6bathwereconductedtoevaluatetheelectrolytecorrosionresistance.TheresultsshowthattheFe_3O_4phaseistransformedintoFe_2O_3athightemperatures,whichinturnreactswiththeMgOaddedtoformMgFe_2O_4spinel.AndwithincreasingtheMgOcontentfrom0to30mass%,densificationofthespecimensdecreasesmainlyduetolargervolumeexpansionresultingfromformationofmoreMgFe_2O_4.ThecorrosiontestsshowthatcorrosionlayersareproducedinalltheMgOaddedspecimens.However,forspecimenscontainingMgFe_2O_4phaseonly,Mg(Al,Fe)_2O_4compositespinellayersarealsogenerated,whichremarkablyimprovethecorrosionresistanceofthespecimens.
简介:ThisworkstudiedthecharacteristicsofSiO2distributionandstructureofsilicatephasesinMgO-ZrO2compositessynthesizedbyrawmaterialsoflightfiredmagnesitendzircon,Theresultsindicatethat30wt%-40wt%SiO2contentinthesystemisexistedintheformofcrystallineofforsterite(M2S),theremainderingofSiOcontent(60wt%0-70wt%)isexistedintheglassphase,Thechemicalcompositionofglassphaseiswellagreedwiththechemicalcompositionofmonticellite(CMS).
简介:MgO-ZrO2unfiredbrickswithZrO2contentupto8%attheintervalof2%wereprepared,usingfusedmagnesia(MgO:97%)andfusedMgO-ZrO2clinker(ZrO2:14.33%)asstartingmaterialsandphenolicresinasbinder.TheeffectsofZrO2contentonthermalshockresistance(TSR)andotherpropertiessuchascoldandhotmodulusofrupturehavebeeninvestigated.Residualcoldmodulusofruptureratioafterheatingat1000℃andquenchingbyairblowingwasadoptedtocharacterizeTSR.AdditionoftheMgO-ZrO2clinkerimprovesTSR,attributingtothemicrocracktougheningeffectbythermalexpansionmismatchbetweendifferentphases.WhenZrO2contentgoesabove4%,theimprovingeffecttendstobemoderate.TheintroductionofMgO-ZrO2clinkercanalsoimprovetheHMORat1500℃,whiletheincreasedZrO2contentreducesCMORofthebricksprefiredat1600℃,duetothethermalexpansionmismatcheffect.Compromisingtheoverallproperties,theoptimalZrO2contentforsuchmagnesiabasedunfiredbrickissuggestedtobe4%.
简介:Thehydrationoftricalciumaluminate(C3A)hasasignificanteffectontheeffectivenessofcement-basedsystems.Inaddition,thecarbonationofhydrationproductsofC3Aisparticularlyimportantinrespectofdurabilityperformance.ThepresentworkinvestigatesthehydrationandcarbonationreactionsofC3AandthechangesinducedbythepresenceoftheheavymetalionssuchasZn2+,Pb2+,Cu2+andCr3+byX-raydiffractometry(XRD).DuringhydrationofC3A,gehlenitehydrate,hydrogarnet,calciummonoaluminate(C4AHx)andcalciumcarboaluminateweredetectedinC3ApastesexcepttheZn2+dopedpaste,wherehydrogarnetdidnotform.Theexaminationsrevealedthatheavymetalscoexistedwithgehlenitehydrate,calciummonoaluminate(C4AHx)andcalciumcarboaluminate,inhibitingtheformationofhydrogarnet.HydratingC3Awasliabletobecarbonatedonexposuretoairandcarbondioxide,especiallyinthepresenceofheavymetals,resultingintheformationofcarboaluminateand/orcalciumcarbonate.Thepresenceofheavymetalsin-fluencedthepolymorphismofcalciumcarbonate,ndicatingthatheavymetalscouldco-precipitatewithcalciumtoformacarbonatesolidsolution.
简介:ThemagnesiabasedcurablespecimenswithdifferentSi3N4contentswerecastedusingsinteredmagnesite(w(MgO)=95%)asstartingmaterial,SiO2micro-powderasbinder,0.3%,4%and5%β-Si3N4powderreplacingtheequaladditionofmagnesiapowderrespectively.Theslagresistancetestwascarriedoutat1550℃for3husingBaosteeltundishslagandstaticcruciblemethod.Theresultindicatesthat:introducingSi3N4couldobviouslyimprovetheslagresistanceofMgObasedcastable,whichincreasedwithincreasingSi3N4.DenseSiO2sinteredlayerformedonthesurfaceofmagnesiabasedcastablebecauseoftheoxidationofSi3N4addition,whichcanpreventthefurtherslagpenetration.Inthedeepinnerofcastable,thepartial-pressureofoxygenwasverylow,soSi3N4canexiststably.Meanwhileinreducingatmosphere,Si3N4washardtobesintered,whichresultedinthelooseinteriorstructureofMgObasedcastable.
简介:SlagcorrosionresistanceofMgOZrO2refractorieswasinvestigatedinthiswork.Theresultsindicatethatinanon-orientedelectricsteelslagsystemwithahighratioofcalciatosilica,theslagresistanceofMgOZrO2refractoriescanbedescribedasfollows:ZrO2reactswithCaOformingcalciumzirconatecompoundwhichstrengthensthematerialandblocksthechanneloftheslaginfiltration;however,inanorientedelectricsteelslagsystemwithahighconcentrationofsilicaandthelowratioofcalciatosilica,theslagcorrosionresistanceofMgOZrO2refractoriesisdifferent;ZrO2reactswithCaOformingthecalciumzirconateandsimultaneouslyonemoreproductC2Saswell;C2Scanimprovecorrosionresistancebyblindingporeandenhancingslagviscosity;therefore,itisexpectedtobethemajorreasonfortheenhancedcorrosionresistanceobservedforMgOZrO2refractories.
简介:Si3N4powderandhot-pressedSi3N4ceramicsaddedwithAl2O3areusedforinvestigatetheiroxidationbehviorinairandnitrogenatmosphere(withoxygenpartialpressurePO2=1-10Pa),TheoxidationproductsofSi3N4areexaminedbychemicalanalysi,X-raydiffraction(XRD)andXPSmethod,Also,thermodynamiccalculationismadetoanalyzeoxidationbehaviorofSi3N4.TheresultsshowthatonlypassiveoxidationwilloccurwhenSi3N4isoxidizedinairathightemperature,whereasinN2athightemperature,theactiveoxidationisdominantinspiteoftheexistenceofalittlepassiveoxidation.
简介:ThemechanicalpropertiesofpressurelesssinteringFe-Si3N4bondedSiCandSi3N4bondedSiCwithsamemanufactureprocesshavebeencomparedinthispaper.TheoxidizingmechanismofFe-Si3N4bondedSiCceramicmatrixcompositehasbeeninvestigatedespeciallythroughTG-DSC(thermogravimetricanalysis-differentialscanningcalorimeter)experiment.DuringoxidationprocedurethemainreactionistheoxidationofSiCandSi3N4,SiO2whichformprotectingfilmtopreventfurtheroxidizing.AndresidualironinthesamplesbecomeFe2O3andFe3O4,theoxidationkineticsat1100~1300℃ofre-Si3N4bondedSiChasbeenstudiedespecially.Theweightgainperunitareaatinitialstagechangesaccordingtobeelinerule,inthemiddleaccordingtoconic,andinthelastoxidationperiodfollowsparabolarule.
简介:ThepaperdescribestheeffectofadditivesAl,Si,SiCandB4ContheexpansionofMgO-ZrO2-Cmaterialafterbeingcoked.TheresultsindicatethatAlandSicannotincreaseitshotandcoldstrength.AlandSiwereoxidizedtoformAl2O3andSiO2respectively,andthenreactedwithCaZrO3orstabilizerinc-ZrO2toformcalciumaluminate,spinel(MA),dicalciumsilicate(C2S)andforsterite(M2S).Meanwhile,α-C2Swastransformedtoγ-C2Sandc-ZrO2tom-ZrO2whentemperaturechanged.AlltheabovereactionsresultedinthedecreaseoftheamountofAl4C3andSiCandtheincreaseinbulkvolume,whichcausedthestructureofMgO-ZrO2-Cmaterialdestroyed.Hence,contrarytotheMgO-Cmaterial,whenaddingAl.andSi,theMgO-ZrO2-Cmaterialwouldbestructurallydeterioratedafterheat-treatmentanditsstrengthandcorrosionresistancedecreased.
简介:Theprinciplesandfeaturesofmicrowavesintering,theapplicationinrefractoriesandsynthesismethodsofZrB2arereviewed.ThesynthesisresultsofZrB2bythermitdeoxidatemethodshowthatproductionpriceofZrB2canbeeffectivelyloweredthroughmicrowavesynthesis.ItwillexpandtheapplicationofZrB2inrefractories.
简介:DenseSi3N4BNcompositeceramicswerefabricatedbysparkplasmasinteringat1500,1600and1650℃under50MPafor5minusingSi3N4andBNpowdersasstartingmaterialsand2mass%Al2O3and6mass%Y2O3assinteringadditives.ThevolumefractionofBNinSi3N4BNcompositepowderswaschosenas10%,20%,and30%,respectively.TheresultsofXRDandSEMshowthatα-Si3N4completelyturnsintoβ-Si3N4whenthecompositeceramicsaresinteredat1650℃;theadditionofBNhindersthegrowthofSi3N4grains,refiningthestructure;VickershardnessandfracturetoughnessofthecompositeceramicsdecreasewiththeincreaseofBNcontent.
简介:Thespecimenswerepreparedbymoldingthemixtureofsilicafume(w(SiO2)=94.5%;averageparticlesize:0.08μm)andsiliconnitride(≤0.074mm)withamassratioof11,carbonembeddedfiringat1300℃,1450℃,1500℃,1550℃and1600℃for3hinair,andthenwater-cooling,respectively.Themicrostructureandphasecompositionofthespecimenswereanalyzed.Theresultsshowthat:(1)silicafumereactsobviouslywithSi3N4formingSi2N2Oabove1550℃.TheedgesandcornersofSi3N4grainsbecomesmoothandtheSi3N4grainsdistributeinthecontinuouscementationphaseofSi2N2OformingthedensestructureofSi2N2OpackedSi3N4;(2)below1500℃,theedgesandcornersofSi3N4grainsareclear,Si2N2Odoesn'tform,andonlySiO2crystallizesfromsilicafumewhichhappensobviouslyat1300℃.
简介:Researchonnewtypesofcastables,pre-castassemblypartsandthermalinsulationmaterialswithgoodresistancetowear,thermalshockanderosion,andlowthermalconductivity,wasdonetosolveproblemsofhighsystemenergyconsumption,crackingandspallingofpartialliningandmismatchoffurnacetopmaterialandhangingmaterialandsoon,causedbyunreasonabledesignofChina'sAl(OH)3dilutephasefluidizedbedroastingfurnacelining.Severaldifficultproblemssuchasthematchingofdifferentmaterials,preservationofexpansionjointsamongdifferentzonesandreasonablemechanicaldistributionofliningweresolved.'Integratedfurnace'conceptwasestablishedincludingrefractoriesR&D,liningstructuredesign,constructionoptimization,furnacewarmingtechnology,initialoperationandliningmaintenancetechnology.Thekeytechnologiesofhigh-efficiencyandenergy-savingforfurnacesweredeveloped.TheseachievementshavebeenappliedtoChina'sAl(OH)3dilutephasefluidizedbedroastingfurnacestoreduceenergyconsumptionby1000MJpertonalumina,enhancethecapacityandreducetheexhaustgasemission.
简介:TheeffectoftheadmixturesofAlandSimetalsandB4CandMgAlONcompoundsontheoxidationofMgO/Si3N4compositerefractoryhasbeenstudied,whichisapromisingcarbonfreerefractoryforsteel-makingapplicatlon.Thefourkindsofadmixturescanbeusedasanti-oxidantsforSi3N4,butthemixtureofAlandSiachievedthebestresult.Themixturecannotonlyplaytheroleasantioxidant,butalsoassistthesinteringprocessandhelpformdensesinteringlayer,improvingthepropertyofthecomposite.
简介:AkindofZrO2ceramicmaterialforporousmediaburnerwaspreparedbypolymericspongeprocesswithstartingmaterialsofzircon,zirconiapowder,microsilica,andballclay,andbinderofsilicasolthroughreaction-sintering.Theeffectsofmicrosilicaadditiononcoldcrushingstrengthandzirconia/zirconaddingratioonthermalshockresistancewerestudied.Theresultsshowthattheporousmediamaterialhasproperporosity,highstrength,andexcellentthermalshockresistancewhenzirconiaadditionis85%andzirconadditionis5%.Theperformanceindexesare:porosity82%,coldcrushingstrength3.1MPa,thermalshockresistancemorethan10cycles,andgoodthermalshockresistanceto1500℃flame.