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  • 简介:Themechanicalproperties,creepdamage,creeprupturestrengthandfeaturesofinterfacialfailuresofweldedjointsbetweenmartensite(SA213T91)andpearlitesteel(12Cr1MoV)havebeeninvestigatedbymeansofargontungstenpulsedarcwelding,hightemperatureacceleratedsimulation,creeprupture,mechanicalpropertytestsandscanningelectronicmicroscope(SEM).Theresearchresultsindicatethatthemechanicalpropertiesofovermatchedandmediummatchedjointdeteriorateobviously,andtheyaresusceptibletocreepdamageandfailureafteracceleratedsimulationoperation500h,intheconditionofpreheat250℃,andpostweldingheattreatment750℃×1h.However,themechanicalpropertiesofundermatchedjointarethebest,theinterfacialfailuretendencyofundermatchedweldedjointislessthanthoseofmediumandovermatchedweldedjoint.Therefore,itisreasonablethatlowalloymaterialTR31isusedasthefillermetalofweldbetweenSA213T91and12Cr1MoVsteel.

  • 标签: 10Cr9Mo1 12CR1MOV 焊接接头 机械性能 结构钢 SEM
  • 简介:本文采用真空钎焊工艺对1Cr18Ni9Ti不锈钢进行了焊接,焊后通过扫描电镜、电子探针扫描、XRD等分析测试手段对试样进行分析研究。研究结果表明:试样表面生成了碳化物,为TiC和Ti8C5;表面碳化物的生成过程是在真空高温环境下,Ti元素与环管中向外扩散的C发生固相扩散反应生成TiC,过量的Ti再与TiC反应生成Ti8C5。

  • 标签: 含钛不锈钢 真空钎焊 生成物分析
  • 简介:本文针对N4/1Cr18Ni9Ti与N4/0Cr25Ni20复合板的特殊焊接要求,根据NB/T47014—2011《承压设备焊接工艺评定》的要求,制备2块N4/1Cr18Ni9Ti试板,2块N4I/0Cr25Ni20试板,尺寸均为500mmX150mmX(4+14)mm。不锈钢基层采用GTAW打底,焊丝选用HOCr21Ni10,SMAW填充与盖面,焊条选用A302与A402。镍复层的焊接采用手工钨极氩弧焊,焊丝选用含Ti、AI等脱氧元素的ERNi-1焊丝,保护气体选择98%Ar+2%H2。试板焊接完成,外观检验合格后进行100%RT,检测结果符合JB厂r4730,2—2005I级合格,镍复层进行100%PT,检测结果符合JB/T4730.5—2005I级。两种焊接试板分别取样并做拉伸、弯曲力学性能分析,镍复层焊缝做化学成分分析。通过两块焊接试板试验对比,不锈钢基层焊接材料选择HOCr21Ni10焊丝与A302焊条。镍复层焊接采用ERNi-1焊丝,焊接保护气体为98%Ar+2%H2。通过焊接工艺评定试验研究,解决了N4/1Cr18Ni9Ti与N4I/0Cr25Ni20复合板焊接问题,提高了用户坩埚的返修质量与再次使用寿命,为使用单位节约了成本。

  • 标签: N4 1 CR 18Ni9Ti N4 0Cr25Ni20
  • 简介:Anewhardfacingprocess,reactivebrazecoatingprocess(RBCC)wasstudied,and(TiC+Cr3C2)/FecompositecoatingswerepreparedbyRBCCusingcarbon,Cr3C2,iron,ferrochromiumandtitaniumpowderastherawmaterialsinvacuumbrazefurnace.TheresultsshowthatTiCisin-situsynthesizedinthecoatings.ThemethodsofintroducingCr3C2havegreateffectsonthedistributionofTiC.AddingCr3C2directlytotherawmaterialsforcoatings,fineTiCparticlesaggregateintodiscoidsparalleltothecoatingsurface,whereas,in-situsynthesizingCr3C2incoatings,theaggregationsofTiCarelumpish.Duringbrazecoating,Cr3C2particlesdirectlyaddeddissolveandprecipitatetobecomeneedle-shaped.Thecoatingshaveanevenandsmoothsurfaceandarecombinedwiththeirmildsteelsubstratesbyametallurgicalbonding.

  • 标签: 反应铜焊 电镀处理 复合层 微结构 碳化钛
  • 简介:TiC/Cr18Ni8steelbondedcarbidesweresynthesizedbyvacuumsinteringwithmixedpowdersofiron,ferrotitanium,ferrochromium,colloidalgraphiteandnickelasrawmaterials.Themicrostructureandmicrohardnessofthesteelbondedcarbideswereanalyzedbyscanningelectronmicroscope(SEM),X-raydiffraction(XRD)andRockwellhardometer.ResultsshowthatthephasesofsteelbondedcarbidesmainlyconsistofTiCandFe-Cr-Nisolidsolution.ThesynthesizedTiCparticlesarefine.Mostofthemarenotmorethan1μm.Withtheincreaseofsinteringtemperature,theporosityofTiC/Cr18Ni8steelbondedcarbidesdecreasesandthedensityandhardnessincrease,butthesizeofTiCparticlesslightlyincreases.Underthesamesinteringconditions,thedensityandhardnessofsteelbondedcarbideswithC/Tiatomicratio0.9arehigherthanthosewithC/Tiatomicratio1.0.TheTiCparticleswithC/Tiatomicratio0.9aremuchfinerandmorehomogeneous.

  • 标签: 碳化钛 铬镍合金 不锈钢 钢结硬质合金 微观结构 反应合成
  • 简介:Theeffectofnonmetallicinclusionsinthedropletofthestainlesssteelcoveredelectrodeontheporositywasresearched.Theresultshowsthatthenonmetallicinclusionsinthedropletarespherical,theircompositionisdifferentfromtheoneofslagandtheinclusionshavethecharacterof"innerformation".Whentheratioofrutiletoilmeniteinthecoatedmaterialisincreased,thedropletbecomescoarse,thecontentofnonmetallicinclusioninthedropletdecreases,andtheporositysensitivityintheweldmetalalsodecreases.Whentheratiooffledspartoilmeniteinthecoatedmaterialisincreased,thedropletbecomesfine,thecontentofnonmetallicinclusioninthedropletincreases,andtheporositysensitivityintheweldmetalincreases.WhentheratioofFe2O3toilmeniteinthecoatedmaterialisincreased,thedropletbecomesfine,thecontentofnonmetallicinclusiondecreases,whiletheporositysensitivitydoesnotreduce.

  • 标签: 熔滴过渡 焊接 Cr-Ni合金 不锈钢 孔隙率
  • 简介:Theobjectiveofthisstudyistoinvestigatetheinfluenceofaddingtinyamountofmixedrareearth(La,Ce)andSrtoAl-20Cu-5Si-2Nifillermetal,byanalyzingthemicrostructure,wettabilityandmechanicalpropertiesofbrazedjoints.Theresultsshowthawiththeadditionofmixedrareearth(La,Ce)intoAl-20Cu-5Si-2Nialloy,theα-AlsolidsolutionaswellasCuAl_2(Ni)intermetalliccompoundphasesignificantlyreduced,whilemoreAl-SieutecticphaseandAl-Si-Cuternaryeutecticphasewereproduced.Andasmixedrareearth(La,Ce)addedin,thewettabilityofAl-20Cu-5Si-2Nifillermetaldecreased,whiletheshearstrengthofthebrazedjointsincreased.TheadditionofMinorSrmodificatedAl-20Cu-5Si-2Nifillermetal,furtherreducedtheCuAl_2(Ni)intermetalliccompoundphase,whichwaspartiallyreplacedAl-Si-Cuternaryeutecticphase.Asaresult,thetensilestrengthaswellasthewettabilityofthefillermetalwasimproved.

  • 标签: 混合稀土 钎焊接头 微观组织 钎料 金属间化合物相 填充金属
  • 简介:为了对高合金异种钢焊接工艺有更多的了解,本文通过对某火力电厂锅炉后屏过热器检修换管过程中涉及到的钢种(SA213-T91马氏体高合金耐热钢与Cr25Ni13奥氏体高合金耐热钢)的现场焊接工艺进行介绍,以给类似工程的施工提供一定的借鉴。

  • 标签: SA213-T91钢 Cr25Ni13钢 焊接工艺 异种钢焊接 活动夹块
  • 简介:BondingofAl2O3tocuisperformeddirectlyusingTifoilattemperatureof1273K.Themicrostructureofthejointinterfaceisinuestigatedthroughscanningelectronmicroscope(SEM),electron.probemicroanalysis(EPMA)andX-raydiffraction(XRD).theeffectoftheinitialtifoilthicknessonthereactionlayerthicknessandthejointStrengthareinvestigated.

  • 标签: ALUMINA active BRAZING INTERFACIAL reaction joint
  • 简介:本文结合生产实践,简要分析提出了CO2气体保护焊目前所存在的缺陷与问题,并提出了相应的解决方法与CO2气体保护焊的发展趋势。

  • 标签: CO2气体保护焊 缺陷 趋势
  • 简介:AvisiontrackingsystemofrobotCOshorttransferweldingWuRenyu;WangGuodongandLiXiaoqi(TianjinUniversity)ZhangLianchang(MotorolaC?..

  • 标签: ROBOT WELDING real-time control image processing
  • 简介:ButtjointsofQCrO.8/1Cr2lNiSTiequal-thicknessdissimilarmaterialswereobtainedbyelectronbeamweldingwithfixedacceleratingvoltage60kVandfocuscurrent1.99A,changedelectronbeamcurrentandweldingvelocity.MicrostructureandcompositionoftheEBWjointwereinvestigatedbymeansofopticalmicrographyandEDXanalysis,mechanicalpropertiesofthejointwerealsotested.Theresultsshowthatjoint'smacrostructurewasdividedintothreezones:topweldzonenearQCrO.8andbottomweldzoneconsistingofCu(ss.Fe)withacertainamountofdispersedlydistributed(α+ε)mixedmicrostructure,middleweldzoneconsistingof(α+ε)microstracturewithasmallamountofCu(ss.Fe)particles.MorphologicalinhomogeneousmacrostructureandunevenchemicalcompostionofQCrO.8/1Cr21NiSTijointbyEBWarethemostimportantfactortoresultindecreasingjoiningstrength.

  • 标签: 异材料 电子束焊接 微观结构 力学性质
  • 简介:本文介绍了CO2气体保护电弧焊的冶金特点,CO2气体保护电弧焊焊接过程中的熔滴过渡形式;从焊丝的冶金过程,焊接时的工艺参数的选择及调整等方面探讨了汽车白车身CO2焊接质量的控制。

  • 标签: 汽车白车身 CO2焊接 质量